Knowledge/Systems/Sizing an evaporative cooler on air changes per hour

Sizing an evaporative cooler on air changes per hour

The range from the Australian Institute of Refrigeration, Air Conditioning and Heating (AIRAH) is typically at least 20 air changes an hour (ACH), up to about 40. The trade shortcut is 30. Divide cooler airflow in m³/h by the room volume. Then look up the cooler's airflow at 80 Pa. Your outlets together must deliver at least that.

Engineering range
20 to 40 ACHAIRAH
Trade shortcut
30 ACHused by many suppliers
Check at
80 Paexternal static pressure
Outlet rule
Outlets at least matchthe cooler's airflow at 80 Pa

The air change method

AIRAH gives a range. The space you're cooling should typically get at least 20 air changes an hour, and no more than about 40. The Commonwealth research backs up the shortcut the trade actually uses. Many suppliers work on a rule of thumb that the cooler delivers the equivalent of 30 air changes an hour.

Both numbers are real and they're doing different jobs. 20 to 40 is the design range. 30 is the number you'd use on the phone.

The arithmetic

  • ACH = cooler airflow in m³/h, divided by space volume in m³
  • Or ACH = cooler airflow in L/s, times 3.6, divided by space volume in m³
Source: the Commonwealth report's two model houses. Handy figures for a sanity check when a supplier's selection looks off.
HouseCeilingAirflow at 30 ACH
130 m²2.4 m9,360 m³/h, or 2,600 L/s
200 m²2.7 m16,200 m³/h, or 4,500 L/s

Seeley's current dealer method

  1. Work out the cooling capacity you need, in kWNot airflow first. Capacity first.
  2. Pick a model that meets it or slightly beats itSlightly. Not double.
  3. Check that model's airflow at 80 PaThis is the number that matters, not the headline airflow on the brochure.
  4. Check the outlets can actually deliver itThe rule, word for word: total outlet airflow must be greater than or equal to cooler airflow at 80 Pa.
Source: Seeley International. Some cooler airflows at 80 Pa for comparison: EXS220 2,540 L/s, LCQ450 2,570 L/s, LCQV450 2,620 L/s, LPQV550 2,850 L/s, CPQ1100 2,710 L/s.
Outlet sizeCapacity
350 mm250 to 300 L/s
400 mm350 to 400 L/s
450 mm450 to 500 L/s

Put those two together and a 2,600 L/s cooler wants seven or eight 400 mm outlets. If you've inherited a system with four, you've just found why the back of the house doesn't cool.

Why 80 Pa is the most useful number here

Evaporative fans are specified at roughly 80 Pa external static - that's the resistance of the ductwork they're pushing against. A refrigerated ducted fan coil works against several hundred Pa. That one comparison explains most of what's different about evaporative ductwork.

It's why evaporative needs oversized ducts and large outlets. It's why the outlet count matters so much more than it does on a refrigerated system. And it's why evaporative ductwork can't simply be reused for reverse cycle, which is the question you'll get asked every time somebody converts.

Weighing up what to put in front of a customer?

Most of the hard calls aren't technical. They're about what you can stand behind when the customer rings you in February.

Kevin's been having that conversation for thirty years. Ask him.

Who this is for: small and medium HVAC contractors in Victoria. If you're a homeowner after a rebate or a repair, you need a licensed contractor, not us, and yours can point you the right way.

Have a chat with Kevin

Kevin reads every one of these himself and calls back. No newsletter, no sales sequence.

Or call Kevin on 0408 624486

Review date: 1 April 2027. Figures in this area change without much notice and this page carries some that will go stale. Every number above is dated and sourced so you can check it yourself. If you find something out of date here, tell us and we will fix it.